Shot Mill Model F-600

Highest productivity... lowest downtime...

Designed and manufactured at our Southern Division specifically for medium run deagglomerating, dispersing and milling of inks, paints, dyestuffs, adhesives, pharmaceuticals, foods and other fluids where frequent color or media changes are necessary!

Schold’s Model F-600 Shot Mill is a 41/2-gallon, sealed and pressurized, high-speed continuous media mill designed for maximum productivity over a wide range of viscosities or thixotropy, moisture or air-sensitive material.

Because of its many unique features, solvent losses and product drying on the filter are eliminated, assuring higher production and feed rates than conventional open mills, ball or pebble mills and, in most cases, three-roll mills.

Clean-up, color or media changes are accomplished in minutes due to Schold’s unique hydraulic lift-mounted agitator assembly and dumping chamber design, thus assuring lower downtime for even higher productivity!

And, like all Schold products, F-600 Shot Mills have earned the reputation for being the most rugged and reliable production units in the industry.

How it operates

The material to be processed is pumped into the bottom of the grinding chamber by the feed pump. A variation of the pumping rate will determine the dwell time of the product in the mill and the degree of dispersion. The product is forced upward, passing through the grinding media which is fluidized by the velocity and agitation. Concurrently, milling occurs by a combination of rubbing and impingement between adjacent media particles and between the media and the agitator discs and chamber walls.

Atop the milling area is the drop-out zone where there are no agitator discs. Most of the media settles back into the milling area. The continually rising, ground product then passes through the mill filters at which point any remaining media is filtered from the product. The product continues to flow upward through an annular space between the filter and the shaft into the sealed discharge area.

When the run is complete, the mill head and shaft are unlocked from the jacketed chamber and raised by a double-piston, air-over-oil hydraulic lift. The swivel-mounted grinding chamber is tilted and the media dumped into a storage container for later use with the same color. The chamber agitator assembly and lines are then swabbed free of product and fresh media is installed in the mill chamber. The agitator assembly is lowered and locked and the next color is ready to run in minutes.


Shot Mill Model F-600

Some important features and benefits are:

(1) Heavy-duty mill frame and motor drive assembly
with explosion-proof motors standard. ( 2) Variable speed hand control.
3) Double mechanical seals are equipped with pressure gauge and regulator for pressurizing mill with plant air. In case of plant air failure, air check valve allows continuing production.
4) Seal/bearing housing automatically sets seal pre¬load on assembly and allows easy access to seals and bearings without removing chamber from mill. Seal face replacement is fast and economical.
5) Pressurized seals, located downstream from rotat¬ing filter, eliminate need for complicated, expensive safety devices required by conventional mills. Seal damage is reduced, maintenance is easier and seal life is extended significantly. Seals are regulated to discharge pressure only, instead of mill chamber pressure regardless of what it is.
( 6) A rotating filter, mounted on and rotating with the shaft, is a Schold exclusive! Location of rotating filter is critical if it is to protect the seals from the
grinding media and unmilled product entering the seal area. In the Schold design, the rotating filter is located below the sealed discharge area of the mill chamber, completely submerged in the liquid! Air entrapment and product drying are eliminated. Filter blinding and wear are eliminated also, because the centrifugal force created by the mill agitation and the centrifugal action of the vertical bars force the grinding media away from the filter screen.
7) Progressive agitator shaft with keyed discs and spacers allows easy interchange. Hardened stain¬less alloy agitator discs provide fan pattern to grinding media and increase milling efficiency.
( 8) Jacketed grinding chamber provides spiral flow for maximum cooling and heating.
( 9) Grinding media ranges from .50mm to 2.00mm steel or ceramic balls or glass beads, depending upon the particular product being processed, its viscosity and the desired throughput rate.
(10) Quick-disconnect bottom hatch with patented prod¬uct inlet check valve.

Specifications - Model F-600 Shot Mill

Model F-500 Shot Mill
shot mill
stainless steel or carbon steel shot mill
Overall construction: Stainless Steel or Carbon Steel
Capacity: 10, 18, 25 and 100-gallon models
Variable speed drive: Standard 1100-2200 RPM
Discs: Stainless Alloy or other material as specified
Electric: 230/460 VAC, 60 Hz 3 Phase, 15 & 20 HP

U.S. and Foreign Patents; other Patents Pending

Model F-400 Small Order or Lab/Pilot Plant  Shot Mill

The F-400 is designed for milling requirements in small order and Laboratory/Pilot Plant work.

The unit is completely enclosed and pressurized for continuous grinding and homogenizing. It is designed to use steel shot as the grinding media, although other media can be used as required.

The variable speed agitator drive allows adjustment of the agitator discs to the peripheral speed best suited to the material being processed.

The grinding chamber is locked to the head by latch-type, pull-action clamps holding the 360° screen firmly in place.

No tools are required to remove the water-cooled grinding
chamber and screen. Clean-up is easy.

The F-400 features an explosion-proof 2 HP motor with variable speed control for operation at 2000 or 3000 RPM.

The pump has 1/2" ports, driven by an explosion-proof 1/4 HP variable speed drive to operate the pump from 32.3 to 323 RPM.


***WARNING SAFETY STATEMENT***
As in all machinery, it is imperative that proper safety procedures training and supervision should be maintained.

Under no circumstance should the machine be cleaned, wiped, maintained or tampered with while shafts are rotating or with electrical power connected.

Electrical hardware, connections, wires and floor mountings must be periodically checked and, if necessary, repaired.


Schold Research & Development, Inc.
A continuing and ongoing research and test program is carried out at teh Schold Research & Development Centers. We welcome your tests of our equipment at one of our Research Centers and, with special arrangements, test equipment can be made available for 'in-plant' testing. Lab facilities are available for customer use at no charge.

 
SOUTHERN SALES OFFICE
10383 Oak Street N.E., Ste 6
St. Petersburg, FL 33716
SALES, TECHNICAL & SAFETY HOTLINE
1-800-RGD-MIXR (743-6497)
727-576-2510 * Fax: 727-576-2503
HEADQUARTERS & MANUFACTURING
7201 West 64th Place
Chicago, IL  60638-4692
SALES, TECHNICAL & SAFETY HOTLINE
1-800-4MIXERS (464-9377)
708-458-3788 * Fax: 708-458-3866
   
 
     
 
Home | About Us | Standard Machines | Custom Machines | Used Equipment | Services | Contact Us | Blades |
Rotor Stators | Media Mills | Press-Outs | Interesting Photos